Setting up a sizing die for bottlenecked cartridges

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  • RiverRider

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    I've seen commentary here that suggests no one has promoted the [real] proper way to set up sizing dies for bottlenecked cartridges. If you follow the manufacturers' instructions, you'll end up with a cartridge that will chamber and fire reliably 99.95% of the time in most rifles, and that is the intent of the instructions which is fine and dandy. If that's good enough for you, you are a "reloader" and your goal is simply to assemble usable ammo and that's fine as long as it suits your purposes. There's no shame in that if it works for you and makes you happy...but if you're a handloader your purposes and goals may be little different and you'll look for ways to do a better job of it, and here's a hint.

    In a nutshell, there are potential benefits to be had by paying more attention to detail in the case sizing step.

    One of them is better accuracy. As an illustration, I once had a Remington 700 Classic in .223 Remington. That was the Y2K offering from Remington. It was a handsome little devil and it was very accurate, easily capable of 1/2-inch five-shot groups shooting 50-grain V-Max. I could look up the powder and charge but that's not what I am writing about but I think I was using Benchmark. What happened was that one day I found that the rifle would not shoot those 1/2-inch groups anymore, but was shooting about double that figure. I checked all kinds of things, including replacing of the J-lock bolt shroud and the firing pin assembly with parts from GreTan. After struggling for weeks I gave up and sold the rifle and I bought another one---a beautiful little Savage Model 14 American Classic (maybe the only Savage I ever saw or owned that I would describe as beautiful) and it would not shoot any better. After several more weeks of struggling, I got rid of it as well. I don't remember how many rifles I went through searching for one that would shoot my *proven* load like I knew it should. Then one day after many weeks of frustration (and the departure of two rifles I'd dearly love to have back), I decided to look closer at my loading process.

    To my horror, I found that the lock ring on my sizing die had moved, and I was now sizing .223 cases as much as my Redding die would allow (and which is how the instructions would have you do it). Then I remembered that I had reset the die to load up a bunch of 5.56 intended for use in my AR15 months before all this began. Measurements showed I was pushing the shoulder back about 0.008 inch further than I needed to for my bolt guns. I normally set up to bump shoulders back around 0.002 inch to 0.0025 inch for a bolt action. Bottom line---YES, the amount of shoulder bump matters for accuracy. Further, I was shooting ammo that presented excessive headspace (all due to a "headspace" error bewteen my own ears).

    Another benefit to proper setup is case life. Some cartridges are more prone to lengthening than others, but in my experience they will all grow at least a bit with repeated firings. The reason for that is that when the firing pin hits the primer, the cartridge is pushed forward into the chamber as deeply as it will go as the primer ignites. The case itself is confined to the chamber's dimensions under pressure and the brass grips the chamber surfaces---especially near the shoulder. Those areas up and down the length of the case are mutually supporting while the prsessure remains high---except near the head of the case. Near the case head, around where the web of the case head is there is slippage in the chamber and the case head will move to the rear bumping the breech or bolt face. Depending on the elasticity of the case near the web (and it is intended to be quite hard) it will permanently distort. That is how and why a bottlenecked case will develop thinning just above the web. If you're bumping the shoulder back more than necessary for reliable chambering, then your cases will thin at the web much sooner.

    Those are the reasons I set my sizing dies to bump the shoulder minimally for a bolt gun.

    In case you wonder, I use a Forster Co-Ax press and once I have set my die for optimal sizing, I tighten the lock ring so that it will not move. Since the tragic fiasco with my 700 Classic, I purchased another FL die for my AR and set the shoulder bump for about 0.005" or so for reliable feeding. I still mourn the 700 Classic. And I do NOT screw with the lock rings!

    So, that takes care of the WHY. Now for the HOW.

    If you've ever wondered about the infamous "datum line" on a bottlenecked case, you are not alone. You can't really measure it and verify that it's within specs but you CAN detect the movement or positional change of the case's shoulder, and it's not hard to do. If you're a handloader you should have a comparator such as the old Stoney Point bullet comparator set (now marketed under the Hornady name). The set includes comparator inserts for bullets up to 0.375" in diameter. I do use the comparator for setting bullet seating depth (a whole nuther subject for another day), but they can also be used to detect relative movement of the shoulder. All you need is *a* datum line, not *the* datum line. The .30-cal insert works well for a .223 case, for example. Hornady also offers comparators specifically for measuring "the" datum line and I am sure they work fine but I do not find them to be necessary. The RCBS Precision Mic will do the same thing for you but they are generally much more caliber-specific and not so versatile.

    A little more background information is probably in order here. Early on in my learning, I tried "neck sizing using a FL die." I didn't know I was attempting partial full-length sizing; I'd never heard of it. So the idea was to run the fired case up into the die only far enough to squeeze the neck down to hold a bullet firmly but without resizing the body at all. It didn't take a whole lot of fiddling with it to make an intersting discovery, and that was that if I ran the case deep enough into the die BUT without contacting the shoulder I could actually make it more difficult to chamber that case in my rifle. So the discovery was this: during FL sizing, the shoulder begins to flow forward before it makes the contact in the die which pushes it back. That was a watershed moment because I then realized I could set the die up to bump the shoulder a minimal and optimal amount.

    If you do not believe the shoulder flows forward during resizing, set up a sizing die with about a 0.010" gap between the top of the shell holder and the mouth of the die and run a case up into it. You can then see how it feels to close the bolt of your rifle on it before and after, or measure it before and after sizing with the die adjusted like that. If you don't measure a lengthening or feel more resistance when closing the bolt then screw the die in JUST A TIC more and try it again.

    To get this setup done, measure a datum for three or four cases fired in your rifle using a comparator and record the average. They should all be VERY close to the same measurement. You might want to chamber them in your rifle also just to get an approximate feel of the resistance when closing the bolt.

    Set up your sizing die with about 0.010" clearance between the shell holder and the mouth of the die, then lube a case and run it up in there. Measure the datum length again. It may not begin to lengthen right away or you may notice it right off the bat---different case gemoetries will respond differently. You should or probably will see a lengthening first, and then as you adjust the die a little deeper between each try you will see the datum length beginning to decrease---which means you're getting very close. Clean and chamber the case each time to monitor the feel of closing your bolt handle, and when you see the datum length begin to decrease you should feel the bolt closing just a little bit more easily. Where you stop is up to you, but I like to feel a little bit of resistance, and I mean *a little bit* when I close the bolt. The idea of taking all the measurements during this process is to guage your progress in a way that you can see and quantify. Just keep in mind, you don't want a chambered round to be causing undue strain in your action.

    Take heed when adjusting the die. Dies are threaded 14 turns per inch and that means a 360-degree turn into the press represents 1/14 of an inch. If you do the arithmetic, you'll find that a 5-degree turn of the die deeper represents about 0.001" of shoulder bump. One single tick of the second hand of an analog watch or clock is 6 degrees of movement, so it takes only a tiny bit of turn of the die to change shoulder bump by one thousandth of an inch. One caveat: do not expect to see exactly precise changes in datum length each time you size a case because the ductility of each case shoulder comes into play (annealing can address that to some extent if you want to be really anal about it). Variability is always lurking.

    So...that is a long read, I know, but once you grasp the WHYs and the HOWs of it, it's not really a hard technique to employ. The effort may or may not improve the accuracy of your rifle---that depends on many [lurking] variables. But, if you just want to do things as precisely as you can *just because* or if you want to extend the life of your brass, give it a try.

    Happy shooting.
    Guns International
     

    Dawico

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    Btw there are many reasons why the Remington wouldn't shoot your "proven" load anymore.

    Did you check throat erosion or for a carbon ring in the throat? How about muzzle damage? Was there a big temperature change from one range trip to the next? Did you check every screw on the action and scope?

    Barrels wear so your load needs to adjust for it.

    Also, your "proven" load goes out the window with the old rifle. Start over and work up a new load.

    Insider tip: Benchmark is trash.
     

    popper

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    Doesn't set the shoulder back, eventually have to FL size. Most FL sizing never touches the back half of the case. Typical FL dies do size the neck smaller than needed and then the ball expands to 'proper' neck ID. Works the neck more than needed but isn't that big a deal.
     

    RiverRider

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    Btw there are many reasons why the Remington wouldn't shoot your "proven" load anymore.

    Did you check throat erosion or for a carbon ring in the throat? How about muzzle damage? Was there a big temperature change from one range trip to the next? Did you check every screw on the action and scope?

    Barrels wear so your load needs to adjust for it.

    Also, your "proven" load goes out the window with the old rifle. Start over and work up a new load.

    Insider tip: Benchmark is trash.


    Incorrect. A half-inch rifle suddenly became a one-inch rifle.

    And Benchmark is a GREAT .223 powder.

    It might interest you to know that the rifle I ended up with, a Model 70HV, responded nicely to my old loads (once I figured out what had gone wrong) and that is very often the case. Otherwise, Ken Waters would have been laughed out of the industry when he wrote Pet Loads.


    edit: oh...and I DO KNOW how to clean a rifle and deal with carbon buildup. And I know about scope and mount issues. And I know about barrel wear and throat erosion. Anything else?
     
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    RiverRider

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    Doesn't set the shoulder back, eventually have to FL size. Most FL sizing never touches the back half of the case. Typical FL dies do size the neck smaller than needed and then the ball expands to 'proper' neck ID. Works the neck more than needed but isn't that big a deal.

    The expander ball can be a real bugger about pulling case necks out of alignment and creating concentricity issues.

    I didn't want to bring this into the conversation right away, but I actually use a different technique and equipment these days to achieve the same thing as FL sizing...I use Redding Body dies to bump shoulders and then Lee Collet dies to set neck diameter. That's one way to achieve excellent concentricity.
     

    RiverRider

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    Just as I was about to drift off to sleep last night, I wondered why I didn't have success with that Savage 14. Ordinarily I would have set everything up properly for a new rifle and I could not understand how that did not happen.

    It has been at least ten years or maybe more so it took me a while but then I finally remembered: I had purchased 500 pieces of brand new brass from Graf & Sons (IIRC) when they had brand new unfired Lake City 5.56 cases available. When I received those, I carefully (but not carefully enough!) prepped all 500 pieces. They all got ran through the sizing die (or maybe it was my body die & collet die, that seems more likely but I honestly can't be sure) because case mouths were dinged as almost always happens when you buy in bulk. So, throughout the time of struggles I was working with brass that seemed to be fine just because it chambered without any drama. When I discovered that I had created the headspace issue I realized I had ruined all that brand new brass...and all the prep work I have done was wasted effort. It hurt to toss it, but that's what I did. I started out again with another bunch of brass and started over with a clean slate.
     

    Dawico

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    Anything else?

    Nope, sounds like you have a process that you enjoy so have at it.

    I'll stick with my process that involves 1/4 the time and produces 1/4" MOA groups and ringing steel at 1,000 yards.

    If you'd like to know my process just let me know but you've already argued with the insight that I have offered so there's probably not much you will take from it.
     

    Dawico

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    Doesn't set the shoulder back, eventually have to FL size. Most FL sizing never touches the back half of the case. Typical FL dies do size the neck smaller than needed and then the ball expands to 'proper' neck ID. Works the neck more than needed but isn't that big a deal.

    I agree with all this.

    If you neck size you will still need a FL sizer.
     

    RiverRider

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    If you'd like to know my process just let me know but you've already argued with the insight that I have offered so there's probably not much you will take from it.


    You're correct on that account.

    That does not mean that there's nothing I could possibly learn from you, but that hasn't happened yet.

    It works both ways, my friend.
     

    RiverRider

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    Dawico, just in case you're under the impression that I repeatedly tried only the same load over and over again in the Savage then you are mistaken. I can take the blame for not making that clear in the way I wrote everything up. In fact, as I look back at my records the story has a lot more twists and turns that I won't even mention because they would be distractions. The point is and remains that poorly headspaced brass can have negative impacts on accuracy in addition to case life. Whether you believe that or not matters not one tiny bit to me.
     

    Dawico

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    You're correct on that account.

    That does not mean that there's nothing I could possibly learn from you, but that hasn't happened yet.

    It works both ways, my friend.

    True and I have looked into the processes you use and everything seems outdated. Nothing against the old ways but there's newer and better.

    First off, neck size and be done with it. Yes, you will have to FL size every 4th time or so but FL sizing hasn't affected my groups much. That's more about the chamber than the brass.

    Secondly, Benchmark was pushed when I started loading almost 20 years ago. It quickly went out of fashion for IMR4064, the 4895s, and even H4350. My buddies like CFE223 but I haven't tried it.

    Third, start with better brass. LC was the go to years ago but spending a little more will save a ton of hassle and time. Lapua is my go to but Peterson and others are right up there.

    Fourth, sorting (trimmed) brass by weight and adjusting seating depth doesn't take a lot of time but seems to really help shrink groups.

    The biggest single factor is the shooter though.
     

    RiverRider

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    I mostly agree with you there...BUT.

    Did you know that Eric Cortina has made a number of videos trying to persuade folks that neck sizing (and he means "neck sizing only") is NOT the way to go? In one video he walks around asking all the competitors whether they neck size or FL size. There was one answer that was not clear to me, but all the rest were "I full length size." When I first saw that several years ago I wondered why he'd be advocating such a terrible idea, but what is NOT revealed is how this FL sizing is accomplished. The long range competitors are using custom made dies along with their custom made rifles, not a $35 set of Lee FL dies off the shelf.

    Check out his videos here:





    I cannot find the video I mentioned above.

    I've stated that what I usually do for a bolt gun is use a Redding body die and a Lee collet die, which is FL sizing in two separate steps. I do use conventional FL dies for semi-autos and in those instances where a collet neck die is not available, such as 6mm-284, .264 Win Mag, and .35 Whelen.

    About Benchmark...I am speaking of using it in .223 Rem. with 50-grain bullets. It's not the only powder that works well for that purpose, though. I've had good results with X-Terminator, TAC, and others as well. Your list of powders you prefer whispers .308 Winchester to me.

    I have heard many good things about CFE223 but have not tried it and do not intend to because I have a lifetime supply of other powders on hand. I don't have room for more. That's the downside of preparing for the future, ain't it?

    Back then I chose LC brass because it was better than the old standby choices such as Remington and Winchester. I had been using a bunch of old LC brass my uncle had given me that had been fired maybe 20 times. I agree, Lapua is top drawer stuff and in a custom chambered rifle it's probably the way to go. If I was not so spread out thin with so many rifles to feed I might have used Lapua, but it just wasn't economically feasible and the gains in typical off-the-shelf Remingtons and Winchesters probably would be meager. I do not buy custom built rifles. My interest is taking common sporter weight hunting rifles and seeing what I can wring out of them with the best hunting bullets (which in my opinion would be stuff like Partitions, Accubonds, maybe ELD-Xs lately...stuff like that).

    I use Starline brass these days when it's available for a cartridge I load. I have a bunch of it for .260 and .223 both, and used it in 6mmAR (actually I was necking down 6.5G brass, and that worked really well).

    I do play with seating depth for my bolt guns. I'll further say that I use the Stoney Point (now Hornady) comparators and find them indispensable. At one time I argued that I could use one single bullet for finding the OAL that meets the lands and adjust my seater with that same bullet without using a comparator, but in trying to prove it so I thoroughly disproved it to myself. I do not weigh and sort brass because I have not found it to be worth the effort in my rifles and I just start out with better brass these days (sometimes Nosler, sometimes Starline, sometimes Lapua, sometimes SIG, sometimes Norma).

    And YES. The best arrow in the world won't fly where it's intended unless the Indian aiming it has his shit together!
     

    RiverRider

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    Anyway, I would LIKE for this thread to remain focused on the sizing die and not wander off into other [equally important] aspects of handloading.
     

    benenglish

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    Anyway, I would LIKE for this thread to remain focused on the sizing die and not wander off into other [equally important] aspects of handloading.
    You're new here. Thread drift is inevitable. Just ride along with it and don't let it bother you.

    So, what do you have that's chambered for 6mmAR? When it first started making waves, I couldn't find anyone who would even talk to me about making up a pistol for it.
     

    Lonesome Dove

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    You're new here. Thread drift is inevitable. Just ride along with it and don't let it bother you.

    So, what do you have that's chambered for 6mmAR? When it first started making waves, I couldn't find anyone who would even talk to me about making up a pistol for it.
    That would be cool for an XP but I wouldn't bother for any other platform.
     

    RiverRider

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    Well...if it's gonna drift then let's see it drift in a positive direction, I suppose. LOL.

    When my hog hunting opportunities began to broaden I wanted something different. It's all kind of a blur now, but I played with a 6.5 Grendel upper for a while. Somewhere along the way I picked up a Photon DNV scope. I don't remember which rifle went where but I got a little bored and decided to build a rifle or two...oh, wait! I had bought a couple of LaRue MBT-2s when they were allegedly going to go up in price and they were sitting on the shelf whispering "I want to be a rifle." Geeze, my memory is clogged up. LOL.

    Anyway, I hopped on another forum and asked for suggestions because I wanted something different. I wanted hog guns and one was to wear the DNV and the other was to be my day gun. I was thinking about all the well-known options like 6.8 SPC, .224 Valkyrie, and all those (even the .458 SOCOM, which I think would be a hoot). Someone mentioned the 6mm AR and convinced me it would be a great choice. I ordered a couple of barrels from Black Hole Weaponry and started collecting parts. The rifles came together nicely and gave me no problems. I eventually sold them off and went with a couple of LR308s in .260 Remington.

    The 6mm AR is really the predecessor to the 6mm ARC that Hornady released. Ironically, that one appeared only a few months after I completed those two rifles. The only difference bewteen the two cartridges is that the ARC's shoulder is push back a little further, something like 0.028" if my memory is working right (no bets here). So the 6mm AR has a tiny bit more powder capacity due to the taller shoulder but not enough to make any difference in performance.

    Had I known the 6mm ARC was coming I would never have gone 6 AR because selling even just a barrel so chambered is an uphill climb of epic proportions. I was lucky enough to know somebody who recognized the value of the BHW barrels and wasn't worried bout the difficulty of selling them off someday. In fact, he bought both rifles, whole, but I gave him a really great deal with spare parts and some brass and other components and stuff.

    If you're still thinking about that pistol build and you asked for my suggestion, I'd point you toward the 6mm ARC.
     

    deemus

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    I've seen commentary here that suggests no one has promoted the [real] proper way to set up sizing dies for bottlenecked cartridges. If you follow the manufacturers' instructions, you'll end up with a cartridge that will chamber and fire reliably 99.95% of the time in most rifles, and that is the intent of the instructions which is fine and dandy. If that's good enough for you, you are a "reloader" and your goal is simply to assemble usable ammo and that's fine as long as it suits your purposes. There's no shame in that if it works for you and makes you happy...but if you're a handloader your purposes and goals may be little different and you'll look for ways to do a better job of it, and here's a hint.


    Happy shooting.

    Sounds like a lot of extra work.

    I've always just followed the instructions on the Lee die instructions, and its worked OK for me. The only exception I've had was with my Rem 700 30-06. Had issues with reloading once fired range brass. Had a giant mulie in my scope in CO, and my ammo wouldn't chamber. The bolt would not close. When I returned home I bought new brass and haven't had an issue since. That was likely a shoulder issue.

    3/8" AR group
    .448 6.5CM group
    .485" 30-06 group

    There are others too. But they were obtained using the same Lee instructions, and then doing a ladder test for each gun. My 1/2" group ammo doesn't result in 1/2" groups for my buddy's 30-06. The ladder test has to be done for each gun.
     

    deemus

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    I decide on a powder, bullet and a range of powder charge for the test:

    34.5 35.0 35.5 36.0 then load 5 rounds of each charge. I fire them at their own target. Inevitably there is a tightest group, sometimes under 1/2". If the tightest group isn't as tight as I hoped, I use the tightest group and do another test.

    35.2 35.4 35.6 35.8 Same procedure. Usually get a a really tight group, and that load becomes my standard load for that gun.


    Only once has a ladder test not yielded a decent group, and that was 224 Valkyrie. I did some more reading and found that round likes powder charges on the higher end of the scale. My original loads were on the lower end of the scale. So I have a new set of rounds for a new test that are hotter than the originals. Need to find time to go shoot them.
     
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